IMD Panel ABS material window and structure integrated in mold injection molding decoration
IMD Panel product features:
One of the most obvious features of the IMD panel is that the structure of the window and non window, as well as the gong wire column on the back, can be integrated and come out of a single injection mold. This way, it not only has the function of a lens, but also has the advantages of the IMD process, while also bringing convenience to component installation. Forming a complete accessory, the waterproof level is also the highest. If there is a requirement for fire protection, the fire protection level can also reach V0 level. The in mold injection molding decoration process is usually used for high-end product accessories, with much higher requirements for appearance and quality than ordinary market processes. There are too many gameplay options for this craft, which has its unique advantages.
IMD Panel Product Properties:
Product size | 480*250*20mm |
Product material | PC+PET |
Product unit price | $10.3 |
MOQ | 10K pcs |
Mold Type | Injection mold+form mold+cut mold |
Mold time | 28 Work Days |
Mold material | S136 |
Mold Life | Guaranteed warranty within 500000 times |
Daily production capacity | 2000 pcs |
Product packaging method | prevent crushing, moisture, and high temperatures |
IMD Panel process introduction:
In Mold Decoration(IMD): use PET film coated on the surface as the carrier to print ink pattern layer, adhesive and ink curing on the printing surface. Then it is heated and baked for hot pressing forming and trimming. Put the shaped PET film into the injection mold cavity through manual or mechanical hand to fill the plastic, and melt the adhesive to bond the PET film with the ink pattern layer to form a whole with the plastic under high temperature.
Expansion area:
In addition to PET materials, it can also be cloth, PU leather, wood chips, bamboo chips and other sheet materials
IMD Panel product process:
1.Sheet cutting: cut a whole roll of sheet into small pieces
2.Pre-baking: the purpose is to eliminate the stress inside the sheet and make the sheet stretch
3.Printing: print different patterns on the diaphragm
4.Ink curing: curing the ink on the sheet to make the ink highly integrated with the sheet
5.Punching: punch holes in the diaphragm to fix the diaphragm for the next process
6.Cutting: cut the diaphragm into smaller pieces
7.Diaphragm forming: mold the diaphragm into product shape
9.Edge cutting and material removal: cut off the excess edge material
10.In-mold injection molding: put the molded diaphragm into the mold of the injection molding machine to inject plastic
11.Water outlet: remove excess plastic
12.Inspection and packaging:Conduct a comprehensive inspection on the finished products to confirm that the quality is qualified, and then pack them for shipment
IMD Panel product customization process:
1. The customer provides IMD PARTS data, including the designed three-level diagram and ID effect diagram;
2. Evaluate and confirm the drawings;
3. Both parties sign the mold contract;
4. Pay the first payment of the mold;
5. Start mold production;
6. Proofing;
7. Confirm the sample;
8. Sign order contract;
9. Pay the first payment of the order and the last payment of the mold;
10. Production;
11. Deliver the goods and pay the balance of the order at the same time
Why choose us
We are the first professional IMD PARTS manufacturer in China,Founded in 2009, the company's industrial park covers an area of more than 30000 square meters, has a high-precision dust-free workshop, and has nearly 100 excellent management personnel, 35 engineering and technical personnel, 50 quality personnel, a total of nearly 500 employees, more than 500 injection molding equipment, and a monthly production capacity of nearly 15 million pieces; From engineering research and development to mold production, diaphragm printing, diaphragm molding, diaphragm injection molding, inspection and packaging, there is a complete process production process.
Full-process dust-free workshop operation
Full-process dust-free workshop operation
Our company has won the honors of high-growth enterprise, industry benchmark enterprise, contract-abiding and creditworthy enterprise, high-tech enterprise, etc
HXS has become a long-term partner of more than ten top 100 enterprises in the world