IMD Panel Pink High Gloss Exterior ABS Material Surface Injection Molded With PET Film
IMD Panel Product Features:
1. Featuring bright colors and elegant appearance
2. It also has characteristics such as wear resistance, scratch resistance, and durability, and is lightweight, highly plastic, and elastic.
3. The surface has high smoothness, is wear-resistant and not easy to scratch, and the color on the surface is always bright and fresh.
4. It is made using a spray free process with high production capacity, fast delivery, stable quality, and eliminates common quality pain points in traditional spray painting processes
5. There is a certain difference in mold design compared to regular injection molding, and the mold cost will be higher because two more sets of molds have been produced
6. There is no difference between the material of the mold and the injection molding machine used in ordinary injection molding processes
7. The IMD process mainly has certain limitations and requirements on raw materials. As the temperature that the membrane can withstand in the injection molding machine cavity generally cannot exceed 300 degrees Celsius, there are certain requirements for the melting point temperature of plastic raw materials. Generally, only low-temperature materials such as PC and ABS are selected
8. If you have any further questions, please feel free to consult us. Thank you
IMD Panel Product Properties:
Product size | 200*150*30mm |
Product material | PC+PET |
Product unit price | $3.4 |
MOQ | 10K pcs |
Mold Type | Injection mold+formming mold+cutting mold=3 |
Mold time | 28 Work Days |
Mold material | S136 |
Mold Life | Guaranteed warranty within 500000 times |
Daily production capacity | 4K pcs |
Tonnage of injection molding machine | 250T |
IMD Panel process introduction:
In Mold Decoration(IMD): use PET film coated on the surface as the carrier to print ink pattern layer, adhesive and ink curing on the printing surface. Then it is heated and baked for hot pressing forming and trimming. Put the shaped PET film into the injection mold cavity through manual or mechanical hand to fill the plastic, and melt the adhesive to bond the PET film with the ink pattern layer to form a whole with the plastic under high temperature.
Expansion area:
In addition to PET materials, it can also be cloth, PU leather, wood chips, bamboo chips and other sheet materials
IMD Panel product process:
1.Sheet cutting: cut a whole roll of sheet into small pieces
2.Pre-baking: the purpose is to eliminate the stress inside the sheet and make the sheet stretch
3.Printing: print different patterns on the diaphragm
4.Ink curing: curing the ink on the sheet to make the ink highly integrated with the sheet
5.Punching: punch holes in the diaphragm to fix the diaphragm for the next process
6.Cutting: cut the diaphragm into smaller pieces
7.Diaphragm forming: mold the diaphragm into product shape
9.Edge cutting and material removal: cut off the excess edge material
10.In-mold injection molding: put the molded diaphragm into the mold of the injection molding machine to inject plastic
11.Water outlet: remove excess plastic
12.Inspection and packaging:Conduct a comprehensive inspection on the finished products to confirm that the quality is qualified, and then pack them for shipment
IMD Panel product customization process:
1. The customer provides IMD PARTS data, including the designed three-level diagram and ID effect diagram;
2. Evaluate and confirm the drawings;
3. Both parties sign the mold contract;
4. Pay the first payment of the mold;
5. Start mold production;
6. Proofing;
7. Confirm the sample;
8. Sign order contract;
9. Pay the first payment of the order and the last payment of the mold;
10. Production;
11. Deliver the goods and pay the balance of the order at the same time
Why choose us
We are the first professional IMD PARTS manufacturer in China,Founded in 2009, the company's industrial park covers an area of more than 30000 square meters, has a high-precision dust-free workshop, and has nearly 100 excellent management personnel, 35 engineering and technical personnel, 50 quality personnel, a total of nearly 500 employees, more than 500 injection molding equipment, and a monthly production capacity of nearly 15 million pieces; From engineering research and development to mold production, diaphragm printing, diaphragm molding, diaphragm injection molding, inspection and packaging, there is a complete process production process.
Full-process dust-free workshop operation
Full-process dust-free workshop operation
Our company has won the honors of high-growth enterprise, industry benchmark enterprise, contract-abiding and creditworthy enterprise, high-tech enterprise, etc
HXS has become a long-term partner of more than ten top 100 enterprises in the world