In Mold Decoration With PC+PET Material Of Home Appliance Panel
In Mold Decoration product features:
1. It is not easy to fade, the color is always bright and moving, and the surface is smooth and beautiful;
2. The printing accuracy is ± 0.05mm, and it can print complex, multi-color, high-definition patterns, and the patterns will not wear, peel, and fall off permanently;
3. The pattern can be changed at any time during production without changing the mold
Color, LOGO, etc. are conducive to the diversification of product styles and reduce the mold and manufacturing process;
4. The surface hardness is up to 2H or above, with excellent abrasion resistance and scratch resistance;
5. Stable performance, high and low temperature resistance, waterproof, dustproof, corrosion resistance, durable;
6. In addition to plane effect, it can also be surface, arc, slope and other abnormities
Viewing the effect, it has the aesthetic sense of stereoscopic, layered, transparent and so on that cannot be found in traditional crafts;
7. It does not contain any solvent-based adhesive and meets the requirements of environmental protection
Product Properties:
| Product size | 480*250*20mm |
| Product material | PC+PET |
| Product unit price | $10.3 |
| MOQ | 10K pcs |
| Mold Type | Injection mold+form mold+cut mold |
| Mold time | 28 Work Days |
| Mold material | S136 |
| Mold Life | Guaranteed warranty within 500000 times |
| Daily production capacity | 2000 pcs |
| Product packaging method | prevent crushing, moisture, and high temperatures |
In Mold Decoration process introduction:
In Mold Decoration(IMD): use PET film coated on the surface as the carrier to print ink pattern layer, adhesive and ink curing on the printing surface. Then it is heated and baked for hot pressing forming and trimming. Put the shaped PET film into the injection mold cavity through manual or mechanical hand to fill the plastic, and melt the adhesive to bond the PET film with the ink pattern layer to form a whole with the plastic under high temperature.
Expansion area:
In addition to PET materials, it can also be cloth, PU leather, wood chips, bamboo chips and other sheet materials
In Mold Decoration product process:
1.Sheet cutting: cut a whole roll of sheet into small pieces
2.Pre-baking: the purpose is to eliminate the stress inside the sheet and make the sheet stretch
3.Printing: print different patterns on the diaphragm
4.Ink curing: curing the ink on the sheet to make the ink highly integrated with the sheet
5.Punching: punch holes in the diaphragm to fix the diaphragm for the next process
6.Cutting: cut the diaphragm into smaller pieces
7.Diaphragm forming: mold the diaphragm into product shape
9.Edge cutting and material removal: cut off the excess edge material
10.In-mold injection molding: put the molded diaphragm into the mold of the injection molding machine to inject plastic
11.Water outlet: remove excess plastic
12.Inspection and packaging:Conduct a comprehensive inspection on the finished products to confirm that the quality is qualified, and then pack them for shipment
In Mold Decoration product customization process:
1. The customer provides IMD PARTS data, including the designed three-level diagram and ID effect diagram;
2. Evaluate and confirm the drawings;
3. Both parties sign the mold contract;
4. Pay the first payment of the mold;
5. Start mold production;
6. Proofing;
7. Confirm the sample;
8. Sign order contract;
9. Pay the first payment of the order and the last payment of the mold;
10. Production;
11. Deliver the goods and pay the balance of the order at the same time
Why choose us
We are the first professional IMD PARTS manufacturer in China,Founded in 2009, the company's industrial park covers an area of more than 30000 square meters, has a high-precision dust-free workshop, and has nearly 100 excellent management personnel, 35 engineering and technical personnel, 50 quality personnel, a total of nearly 500 employees, more than 500 injection molding equipment, and a monthly production capacity of nearly 15 million pieces; From engineering research and development to mold production, diaphragm printing, diaphragm molding, diaphragm injection molding, inspection and packaging, there is a complete process production process.
Full-process dust-free workshop operation
Full-process dust-free workshop operation
Our company has won the honors of high-growth enterprise, industry benchmark enterprise, contract-abiding and creditworthy enterprise, high-tech enterprise, etc
HXS has become a long-term partner of more than ten top 100 enterprises in the world
